Last January I bought a Duffy 18 electric boat. Shortly
after, on an evening cruise in Channel Islands Harbor, my then girlfriend wondered
why of the hundreds of electric boats in the harbor none had solar panels. Why indeed?
It seemed to me to be a natural combination. I set out to find the
answer.
The first stop was Central Coast Electric Boats, the local
Duffy dealer. My thought was that surely
Duffy must have tried to solarize their boats.
And that was the case according to Frank Laza, owner of Central
Coast. He said that the Duffy factory
had experimented with solar at some point in the past but had abandoned the
project. He said they found that it was
impractical. So much for being able to
simply buy a solar kit from Duffy.
In further conversations with Frank about Duffy’s solar
project, it became clear that a couple of conditions likely doomed their
project. The first was that at the time
of their experiments the available solar equipment was not as efficient as that
available today. The second had to do
with the goal of their attempt. I
surmised that if they set as a goal continuous operation the size of the array
of panels would greatly exceed the available space on the boat.
But what if the goal was merely to replace the charge used
rather than to be able to operate the boat non-stop? I knew that my usage consisted of at most an
hour to an hour and a half daily and not always every day. This goal would significantly reduce the needed
capacity of the system.
How to quantify my actual usage? After several unsuccessful attempts,
including plugging the boat into an amp meter after what I thought was an
average use and watching the draw hourly, I thought about giving up.
Chance intervened. I
happened to mention my query to my friend Rob Tryon who in the past had worked
in the solar industry. He had two words
for me: battery monitor. He explained
how a battery monitor can measure the amp-hour usage, the parameter that must
be known in order to be able to properly size the system. What’s more, he recommended a model made by
Victron that could not only measure amp-hour consumption but could also record
a history and calculate average amp-hour usage.
Bingo!
The installation was fairly straight forward: mount the indicator
on the instrument panel, install the shunt, a low-resistance resistor in series
with the negative battery lead and connect them. It was immediately apparent that the monitor
provided far more useful information than just amp-hour usage. It showed the amp draw, battery voltage,
hours of operation remaining, charge cycles as well as several other very
useful parameters.
Several weeks of simply using the boat followed. After approximately 25 charge cycles the
average usage centered on 50 amp-hours.
I now had the datum I needed to size the array. This model Duffy uses a 36 volt battery;
therefore I needed a charge controller able to provide that voltage to charge
it. I also had to take into account the
hours of sunlight. At 6 hours of
sunlight, I calculated I needed a little over 8 amps per hour to replace the
average draw. Eight amps times the
charge voltage of ~42 volts gave me around 350 watts. I knew that over the course of a day, the
sunlight falling on the panels varies because of angle of incidence, clouds,
etc. and that a constant rate per hour could not be counted on. I wanted around 500 watts in order to provide
for the varying rate as well as system losses inherent in any system such as
this.
Searching for the controllers, I found one manufactured by
Genasun that provided the right output.
In addition, it would accept an input voltage that would allow two
standard 12 volt (17 volt nominal) panels to be connected in series. This meant I could reduce the number of
controllers from 4 to 2. When I
mentioned this to Rob, he not only said he could get the controllers but also
that he was upgrading the panels on his boat and would sell me the old
ones. Score! The only drawback was that his panels were
100 watt units, but at the price he quoted I couldn’t pass it up.
So there you have it.
I finished installing the second pair of panels and controller this last
Monday. Monday night I “burned” 55
amp-hours using the boat. At 5:30
yesterday afternoon the battery was fully charged. Last night we used 72 amp-hours, traveling 5 ¼
nautical miles in an hour and a half at full throttle with the stereo
blasting. I checked the state of charge
45 minutes ago with the sun directly overhead (max charge conditions) and the
system was outputting 8 amps and the battery was 35% charged. It will be at 100% around 5:30-6:00 tonight.
Links:
http://www.centralcoastelectricboats.com/
http://www.solarlandusa.com/